Bespoke solar cable orders available
Solar Cable Assembly
Bespoke solar cable assemblies manufactured in Staffordshire for solar PV installations, renewable energy systems and commercial and industrial applications. From solar panel interconnection cables and PV string cables to inverter connections and DC power distribution assemblies, we manufacture to your exact specifications, including cable sizes, lengths, solar-compatible connectors, crimped terminals, UV-resistant insulation and protective sleeving.
- High-Quality PV Manufacturer
- UK/Global Supplier Network
- Reliable Engineering Support
Strong foundational knowledge for what you need
We manufacture all our solar cable assemblies in-house in our Cannock unit.
Nationwide supplier of solar cable assemblies
Our solar cable manufacturing capabilities and benefits
Plug and play performance
Our pre-terminated solar cable assemblies, extension leads, inline fuse assemblies and branch splitters are manufactured to your required specifications, helping reduce on-site installation time and minimise connection errors. Supplied ready for integration, our assemblies support efficient installation across a wide range of solar PV applications.
Specialised engineering
Our in-house manufacturing capabilities allow us to produce solar cable assemblies tailored to specific electrical, mechanical and environmental requirements. From selecting suitable conductors and connectors to ensuring component compatibility and material traceability, we support consistent manufacturing for both bespoke projects and repeat production.
Outdoor testing
Solar cable assemblies must withstand demanding outdoor conditions, including UV exposure, moisture and temperature fluctuations. Our quality control processes can incorporate crimp force monitoring, insulation resistance checks and tensile strength testing to help verify connection integrity, electrical performance and long-term reliability.
Cost effective scaling
Using specialist cable processing equipment for stripping, terminating and marking, we support efficient manufacturing across different production volumes. From initial prototypes and smaller batches to high-volume repeat orders, our flexible approach helps customers manage production costs without compromising assembly consistency.
Sector versatility
We manufacture bespoke solar cable assemblies for a variety of renewable energy applications, including residential rooftop installations, commercial and industrial solar systems, utility-scale solar arrays and battery energy storage systems (BESS). Each assembly can be configured to suit the electrical specifications, installation environment and operational demands of the project.
BEHIND THE SCENES AT LEADS & LOOMS
Watch how we manufacture our solar cable assemblies
Everything is made in-house at our facility in Staffordshire
Take a closer look inside the Leads & Looms workshop and discover the processes behind our bespoke solar cable assemblies. Our upcoming video will showcase the practical skills and manufacturing expertise that go into producing solutions to customer specifications.
UK-Based Manufacturing
With a proven track record supplying into many sectors, our customers rely on us knowing that Quality, Cost & Delivery is never compromised.
Manufactured To Your Exact Specification
Our facilities and expertise allow for a wide range of tailored solutions, from electrical wiring looms, battery and power cables up to 400mm², normal standard to intrinsically safe box builds, we manufacture these all designed to meet you specific requirements.
Experienced In-House Team
Our team is ready to assist at any stage of your project, from initial design to final delivery, ensuring smooth and timely service.
Find out more about our solar cable services
Solar cable assemblies FAQ's
In this FAQ section, we address common questions related to our Solar Cable Assembly products and services. Discover details about our custom manufacturing options, materials, compatibility with different applications, and industry standards.
Yes, we manufacture bespoke solar cable assemblies to your technical requirements, including cable type, conductor size, length, connectors, terminations and protective sleeving. Whether you’re working from engineering drawings, existing samples or detailed specifications, we can produce assemblies suited to your solar installation or equipment.
We can manufacture solar PV cable assemblies for a range of applications, including solar panel connections, DC extension cables, inverter connections and bespoke power distribution systems. Each assembly can be configured to suit your electrical requirements, installation environment and connector specifications.
Yes, we support customers requiring anything from small batches and prototype assemblies through to repeat orders and higher-volume production. We work with OEMs, solar equipment manufacturers and commercial customers who need consistent quality, dependable lead times and repeatable specifications.
Yes, if you already have a solar cable assembly that needs replicating, we can work from an existing sample, technical drawing or component specification. This is particularly useful for manufacturers seeking an alternative supplier, replacement assemblies or a consistent source for ongoing production.
We can manufacture solar cable assemblies using different conductor sizes, cable lengths and suitable connector types, depending on your application. Common solar PV requirements include 4mm² and 6mm² cables with compatible photovoltaic connectors. We can discuss additional configurations based on your electrical and technical specifications.
Lead times depend on the assembly specification, component availability and order quantity. As a Staffordshire-based manufacturer, we can discuss your project deadlines, production requirements and delivery schedule before providing a quotation.
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Our ready to order products
Testimonials
What people say about Leads & Looms
Discover what our customers have to say about working with Leads & Looms. From bespoke wiring looms and cable assemblies to ongoing manufacturing support, our customer feedback reflects our commitment to consistent quality, reliable delivery and building long-term relationships with businesses across the UK.
