Custom EV Cable Assemblies
EV Cable Assembly Manufacturer
Manufacturers of custom built high-voltage electric vehicle (EV) cable assemblies for OEMs, Automotive, Truck, Bus, and aftermarket conversions.
Prototypes to volume production, our products meet exact technical and safety specifications making us a trusted cable assembly supplier for the growing EV sector.
- High Quality Manufacturer
- UK/Global Supplier
- Reliable Support
Bespoke EV solutions built for you
Our EV cable assemblies are manufactured in Staffordshire, delivered worldwide with fast turnaround times
Custom Manufactured Power Cable Assemblies by Leads & Looms Ltd
EV Cable Assemblies Benefits for Industrial & Commercial Applications
At Leads & Looms Ltd, we manufacture high performance EV cable assemblies designed to deliver consistent electrical distribution across a wide range of industries. Our assemblies are built to handle demanding environments while maintaining safety, efficiency, and long-term reliability.
EV Cable Assemblies
We manufacture a wide range of EV cable assemblies for industrial, commercial, and infrastructure use. From low voltage connections to heavy duty power distribution, our assemblies are built to meet precise specifications, ensuring safe and efficient power transfer across every application.
Tailored Power Solutions
Every EV cable assembly is produced to your exact requirements, including cable type, length, connectors, and current ratings. We support industries such as construction, manufacturing, energy, automation, and rail, delivering solutions that integrate seamlessly into your systems.
Engineered for Performance
Our EV cable assemblies are built to withstand demanding conditions, including mechanical stress, temperature variation, and continuous operation. Each product is designed with durability and performance in mind, ensuring long term reliability in critical applications.
Identification & Finishing Options
We offer a range of finishing options including printed heat shrink, labelling, and cable marking for easy identification and traceability. This helps streamline installation, maintenance, and system management across complex electrical setups.
Wide Range of Connectors
We work with leading connector manufacturers including Anderson, Harting, and other industrial grade solutions. This ensures compatibility, secure connections, and high electrical performance across all power cable assemblies.
Advanced Manufacturing Capability
Using industry leading crimping, cutting, and assembly equipment, we produce EV cable assemblies across a wide range of sizes and specifications. Our processes ensure accuracy, repeatability, and consistent quality at scale.
BEHIND THE SCENES AT LEADS & LOOMS
Watch our production capabilties for our EV cable assemblies
Made to order EV cable assemblies
Take a closer look inside the Leads & Looms workshop and discover the processes behind our bespoke EV cable assemblies. From cable preparation and precision assembly to the attention to detail involved in each project, our upcoming video will showcase the practical skills and manufacturing expertise that go into producing solutions to customer specifications.
UK-Based Manufacturing
With a proven track record supplying into many sectors, our customers rely on us knowing that Quality, Cost & Delivery is never compromised.
Manufactured To Your Exact Specification
We manufacture to your exact specifications, accommodating different cable sizes, lengths, connectors, crimped terminals and protective insulation to support reliable electrical performance and efficient vehicle integration
Experienced In-House Team
Our team is ready to assist at any stage of your project, from initial design to final delivery, ensuring smooth and timely service.
Everything you need to know
EV Cable Assembly FAQ's
In this section, we answer common questions about our power cable assemblies, including specifications, applications, and manufacturing capabilities to help you make informed decisions.
Power cable assemblies are used to safely transfer electrical power between systems, equipment, and infrastructure. They are commonly found in industrial machinery, EV battery systems, control panels, renewable energy installations, and power distribution setups where reliable performance is essential.
We manufacture power cable assemblies in a wide range of sizes, typically up to 400mm², depending on your requirements. Each assembly can be tailored to specific voltage ratings, current capacity, insulation types, and environmental conditions to ensure optimal performance.
Yes, all of our assemblies can be fully customised. We build to your exact specifications, including cable length, connector types, insulation materials, shielding, and performance requirements. If you have drawings or technical requirements, our team can work with you to bring them to life.
We supply a wide range of industries including manufacturing, automotive, renewable energy, construction, and power distribution. Our assemblies are designed to perform in demanding environments where durability, safety, and reliability are critical.
Every power cable assembly is produced using high quality materials and undergoes strict quality control checks throughout the manufacturing process. This ensures consistent performance, reduced risk of failure, and long term reliability in real applications.
Lead times vary depending on the complexity and volume of your order. However, as a UK-based manufacturer, we are able to offer fast turnaround times and responsive production schedules compared to overseas suppliers.
Getting started is simple. You can send us your specifications, drawings, or requirements, and our team will review them and provide a tailored quote. We’ll guide you through the process to ensure you get the right solution for your application.
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Testimonials
What people say about Leads & Looms
Discover what our customers have to say about working with Leads & Looms. From bespoke wiring looms and cable assemblies to ongoing manufacturing support, our customer feedback reflects our commitment to consistent quality, reliable delivery and building long-term relationships with businesses across the UK.
